DISPERMAT® SC4 dissolver

Multipurpose production disperser for containers up to 750 liters

Power
15 – 22 kW
Product
30 – 600 litres
Control
CN / C / SC / PLC

With the modular quick-change systems, the DISPERMAT® SC4 dissolver can also be used as: TORUSMILL® TML100/250 Basket Mill, VH4 Vacuum Dispersion System and SRH4 Rotor-Stator Dispersion System .

Description

DISPERMAT® SC4: a high-performance production dissolver with a wide range of accessories

The DISPERMAT® SC4 disperser is a multipurpose production disperser for product quantities from 30 to 600 liters. The dissolver is available for container sizes of up to 750 liters

The dissolver can optionally be equipped with a wide range of exchangeable accessory systems. The innovative, modular dispersion machine supports various stirring, dispersing and grinding processes. The patented change system enables the use of a rotor-stator system, dissolver or basket mill.

 

The DISPERMAT® SC4 production disperser has an integrated cover:
The stable cover of the DISPERMAT® SC4 enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SC4 production dissolver is equipped with an H4 compact stand:
The DISPERMAT® SC4 has an innovative telescopic stand with integrated electrical height adjustment. The compact machine can be anchored directly to an industrial floor. The appropriate stand foot is available as an option. A convenient groove system on the outside of the column. Thanks to it, various accessory systems can be easily and securely attached to the DISPERMAT® SC4.

 

The applications of our high quality DISPERMAT® SC4 disperser are versatile:

  •  Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SC4 dissolver

OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT® Power Speed Torque Product Container
DISPERMAT® SC4-15 dissolver 15 kW 100 - 2200 rpm 101 / 148 Nm 30 - 600 liters
8 – 160 gallons
75 - 750 liters
20 – 198 gallons
DISPERMAT® SC4-22 dissolver 22 kW 100 - 2200 rpm 143 / 215 Nm 30 - 600 liters
8 – 160 gallons
75 - 750 liters
20 – 198 gallons
DISPERMAT® SC4
Stand H4
Dimensions W x H x D
140 x 375 x 170 cm
55 x 148 x 67 inch
Height adjustment electric
Container capacity
75 - 750 litres
20 – 198 gallons
Container clamping
range Ø
44 ‒ 100 cm
17.3 ‒ 39.4 inch
Container height
50 ‒ 130 cm
19.7 ‒ 51.2 inch
Weight
1000 kg
2205 lbs

The DISPERMAT® SC4 production dissolver can be equipped with various control technologies.

CN technology

Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.

Colour display
Extra large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating mode, etc.

Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.

DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.

DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.

Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)

Special features
Additional function keys that can be assigned for the connection of external components.

C technology

Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.

Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.

Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.

DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.

DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.

Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)

LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.

Special features
Additional function keys that can be assigned for the connection of external components

Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.

Data recording
Recording of the process parameters with graphical indication.

Switch off parameters
Switch off function for temperature, speed, torque and power.

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

Power compensation
Net power calibration.

User administration
Create and manage different users.

Scale
Option to connect an external precision scale.

WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Flexible. Powerful. Innovative.

Innovation made in Germany: With the modular quick-change systems, the DISPERMAT® SC4 dissolver can also be used as: TORUSMILL® TML100/250 Basket Mill, VH4 Vacuum Dispersion System and SRH4 Rotor-Stator Dispersion System .

TORUSMILL® TML100/250 Basket Mill

Modular basket mill for DISPERMAT® production dissolvers

Highly efficient TORUSMILL® TML basket mill: extreme fast batch and system changes in production

TORUSMILL® TML100/250 Basket Mill

VH4 Vacuum Dispersion System

Modular vacuum system for DISPERMAT® production dissolvers

The VH4 vacuum dispersion system enables the dispersion process in a completely closed system under vacuum.

VH4 Vacuum Dispersion System

SRH4 Rotor-Stator Dispersion System

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.

SRH4 Rotor-Stator Dispersion System