DISPERMAT® SCA5 dissolver

Innovative DISPERMAT® SCA5 production dissolver with a scraper

Power
30 – 45 kW
Product
80 – 1000 litres
Control
CN / C / SC / PLC

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SCA5 dissolver changes into SRB5 Rotor-Stator Dispersion System .

Innovative DISPERMAT® SCA5 production dissolver with a scraper

The DISPERMAT® SCA5 disperser is a multipurpose production dissolver for product quantities from 80 to 1000 liters. The dissolver is available for container sizes of up to 1250 liters

 

The DISPERMAT® SCA5 production dissolver has an especially powerful scraper system:
In order to guarantee a perfect dispersion or grinding process even with very high viscosity and non-flowing substances, very often a scraper system is absolutely essential. The integrated spring pressure presses the scraper arm against the inner wall of the container and therefore ensures that the product is reliably conveyed over and over again towards the container center. The exchangeable scraper arms enable the flexible use for different container sizes.

 

The DISPERMAT® SCA5 production disperser has an integrated cover:
The stable cover of the DISPERMAT® SCA5 enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SCA5 production dissolver is equipped with a BK5 stand:
The elegant stand of the DISPERMAT® SCA5 series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the DISPERMAT® technology.

 

The applications of our high quality DISPERMAT® SCA5 disperser are versatile

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SCA5 dissolver

SCRAPER TECHNOLOGY
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
HIGH VISCOSE PRODUCTS
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
DISPERMAT® SCA5-30 Dissolver 30 100 - 1270 436 80 - 1000 200 - 1250
DISPERMAT® SCA5-37 Dissolver 37 100 - 1270 540 80 - 1000 200 - 1250
DISPERMAT® SCA5-45 Dissolver 45 100 - 1270 657 80 - 1000 200 - 1250
DISPERMAT® SCA5
Stand BK5
Dimensions W x H x D 220 x 420 x 260 cm
Height adjustment electric
Container capacity 200 ‒ 1250 litres
Container clamping range Ø 60 ‒ 130 cm
Container height 80 ‒ 140 cm
Weight 2800 kg

The DISPERMAT® SCA5 production dissolver can be equipped with various control technologies.

CN technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Digital indication
display for speed, time, torque, product temperature, height of the dispersion tool and safety device

Timer
timer function with display of the pre‒selected time as well as the elapsed time

Switch off parameters
switch off function for temperature

Height adjustment
control of the convenient height adjustment of the drive motor via the foil keyboard

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more...

Height measurement
adjustable working range for different container sizes

Foil keyboard
the splash water protected and solvent‒resistant wipe clean foil keyboard allows for a particularly ease of use

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SCA5 dissolver changes into SRB5 Rotor-Stator Dispersion System .

SRB5 Rotor-Stator Dispersion System

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.

SRB5 Rotor-Stator Dispersion System

Consultation