DISPERMAT® SCVA4 dissolver

Production vacuum disperser for containers up to 750 liters with a scraper system

Power
15 – 22 kW
Product
30 – 600 litres
Control
CN / C / SC / PLC

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SCVA4 dissolver changes into SRH4 Rotor-Stator Dispersion System .

High-grade DISPERMAT® SCVA4 vacuum dissolver with a powerful scraper

The DISPERMAT® SCVA4 production vacuum dissolver is equipped with a powerful vacuum system. The vacuum system is suitable for dispersing high viscosity products under vacuum. This prevents air inclusions during production. The DISPERMAT® SCVA4 dissolver is a multipurpose production disperser for product quantities from 30 to 600 liters. The dissolver is available for container sizes of up to 750 liters.

 

The DISPERMAT® SCVA4 production vacuum dissolver has an especially powerful scraper system:
In order to guarantee a perfect dispersion or grinding process even with very high viscosity and non-flowing substances, very often a scraper system is absolutely essential. The integrated spring pressure presses the scraper arm against the inner wall of the container and therefore ensures that the product is reliably conveyed over and over again towards the container center. The exchangeable scraper arms enable the flexible use for different container sizes.

 

The DISPERMAT® SCVA4 production vacuum disperser has an integrated cover:
The stable cover of the DISPERMAT® SCVA4 enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during the dispersion process. Height adjustment of the dispersion tool is also possible under vacuum. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SCVA4 production dissolver is equipped with an H4 compact stand:
The DISPERMAT® SCVA4 has an innovative telescopic stand with integrated electrical height adjustment. The compact machine can be anchored directly to an industrial floor. The appropriate stand foot is available as an option. A convenient groove system on the outside of the column. Thanks to it, various accessory systems can be easily and securely attached to the DISPERMAT® SCVA4.

 

The applications of our high quality DISPERMAT® SCVA4 disperser are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SCVA4 dissolver

VACUUM DISPERSER
<p>DISPERMAT® TECHNOLOGY<br /> dispersing under vacuum</p>
SCRAPER TECHNOLOGY
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
HIGH VISCOSE PRODUCTS
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
DISPERMAT® SCVA4-15 dissolver 15 100 - 2200 101 / 148 30 - 600 75 - 750
DISPERMAT® SCVA4-22 dissolver 22 100 - 2200 143 / 215 30 - 600 75 - 750
DISPERMAT® SCVA4
Stand H4
Dimensions W x H x D 140 x 375 x 170 cm
Height adjustment electric
Container capacity 75 - 750 litres
Container clamping range Ø 44 ‒ 100 cm
Container height 50 ‒ 130 cm
Weight 1000 kg

The DISPERMAT® SCVA4 vacuum production dissolver can be equipped with various control technologies.

CN technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Digital indication
display for speed, time, torque, product temperature, height of the dispersion tool and safety device

Timer
timer function with display of the pre‒selected time as well as the elapsed time

Switch off parameters
switch off function for temperature

Height adjustment
control of the convenient height adjustment of the drive motor via the foil keyboard

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more...

Height measurement
adjustable working range for different container sizes

Foil keyboard
the splash water protected and solvent‒resistant wipe clean foil keyboard allows for a particularly ease of use

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SCVA4 dissolver changes into SRH4 Rotor-Stator Dispersion System .

SRH4 Rotor-Stator Dispersion System

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.

SRH4 Rotor-Stator Dispersion System

Dispersion containers and dissolver discs for the DISPERMAT® SCVA4 vacuum production dissolver

DISPERMAT® Dispersion containers Dissolver discs Ø
DISPERMAT® SCVA4-15 Dissolver 75 ‒ 750 litres 125 ‒ 650 mm
DISPERMAT® SCVA4-22 Dissolver 75 ‒ 750 litres 125 ‒ 650 mm

Consultation