DISPERMAT® SC4-EX dissolver
Multipurpose explosion-proof production disperser for containers up to 750 liters
- 15 – 22 kW
- 30 – 600 litres
- C / SC / PLC
DISPERMAT® SC4-EX: an explosion-proof high-performance production dissolver with a wide range of accessories
The DISPERMAT® SC4-EX disperser is a multipurpose production dissolver for product quantities from 30 to 600 liters. The dissolver is available for container sizes of up to 750 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.
The dissolver can optionally be equipped with a wide range of exchangeable accessory systems. The innovative, modular dispersion machine supports various stirring, dispersing and grinding processes. The patented change system enables the use of a rotor-stator system, dissolver or basket mill.
The explosion-proof DISPERMAT® SC4-EX production disperser has an integrated cover:
The stable cover of the DISPERMAT® SC4-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The DISPERMAT® SC4-EX production dissolver is equipped with an H4 compact stand:
The DISPERMAT® SC4-EX has an innovative telescopic stand with integrated electrical height adjustment. The compact machine can be anchored directly to an industrial floor. The appropriate stand foot is available as an option. A convenient groove system on the outside of the column. Thanks to it, various accessory systems can be easily and securely attached to the DISPERMAT® SC4-EX.
The applications of our high quality DISPERMAT® SC4-EX disperser are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Construction chemistry
- Pharmacy and cosmetics
- Ceramics, etc.
Highlights DISPERMAT® SC4-EX dissolver
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
<p>ZONE 0/1/2<br /> explosion protection</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
|Category 1||Category 2||Category 3|
|Hazard||permanent, frequent or over an extended time||occasionally||rarely and for a short time|
|Requirement||very high safety||high safety||normal safety|
|Zone / Substance group|| Zone 0 / Gas|
Zone 20 / Dust
| Zone 1 / Gas|
Zone 21 / Dust
| Zone 2 / Gas|
Zone 22 / Dust
Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.
| Explosion group|| T1|
300 ‒ 450°C
200 ‒ 300°C
135 ‒ 200°C
100 ‒ 135°C
85 ‒ 100°C
| i-amyl acetate|
|IIB||city gas||ethylene||hydrogen sulphide||ethyl ether|
The DISPERMAT® SC4-EX production dissolver can be equipped with various control technologies.
DISPERWHEEL® speed adjustment
infinitely variable speed adjustment with rotary pulse encoder
Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing
ecording of the process parameters with graphical indication
Switch off parameters
switch off function for temperature, speed, torque and power
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …
net power calibration
adjustable working range for different container sizes
USB (Wi-Fi, LAN expected in 2022)
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control
infinitely variable speed adjustment
for speed, ampere and product temperature (as an option)
convenient height adjustment for the drive motor
Operator controls for:
power, start, stop and emergency stop
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
Flexible. Powerful. Innovative.
Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC4-EX dissolver changes into TORUSMILL® TML100/250 Basket Mill, VH4 Vacuum Dispersion System and SRH4 Rotor-Stator Dispersion System .
TORUSMILL® TML100/250 Basket Mill
Modular basket mill for DISPERMAT® production dissolvers
Highly efficient TORUSMILL® TML basket mill: extreme fast batch and system changes in productionTORUSMILL® TML100/250 Basket Mill
VH4 Vacuum Dispersion System
Modular vacuum system for DISPERMAT® production dissolvers
The VH4 vacuum dispersion system enables the dispersion process in a completely closed system under vacuum.VH4 Vacuum Dispersion System
SRH4 Rotor-Stator Dispersion System
Modular rotor-stator dispersion system
Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.SRH4 Rotor-Stator Dispersion System