DISPERMAT® SC4-EX dissolver

Multipurpose explosion-proof production disperser for containers up to 750 liters

Power
15 – 22 kW
Product
30 – 600 litres
Control
C / SC / PLC

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC4-EX dissolver changes into TORUSMILL® TML100/250 Basket Mill, VH4 Vacuum Dispersion System and SRH4 Rotor-Stator Dispersion System .

DISPERMAT® SC4-EX: an explosion-proof high-performance production dissolver with a wide range of accessories

The DISPERMAT® SC4-EX disperser is a multipurpose production dissolver for product quantities from 30 to 600 liters. The dissolver is available for container sizes of up to 750 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.

The dissolver can optionally be equipped with a wide range of exchangeable accessory systems. The innovative, modular dispersion machine supports various stirring, dispersing and grinding processes. The patented change system enables the use of a rotor-stator system, dissolver or basket mill.

 

The explosion-proof DISPERMAT® SC4-EX production disperser has an integrated cover:
The stable cover of the DISPERMAT® SC4-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SC4-EX production dissolver is equipped with an H4 compact stand:
The DISPERMAT® SC4-EX has an innovative telescopic stand with integrated electrical height adjustment. The compact machine can be anchored directly to an industrial floor. The appropriate stand foot is available as an option. A convenient groove system on the outside of the column. Thanks to it, various accessory systems can be easily and securely attached to the DISPERMAT® SC4-EX.

 

The applications of our high quality DISPERMAT® SC4-EX disperser are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SC4-EX dissolver

OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
ATEX
<p>ZONE 0/1/2<br /> explosion protection</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
DISPERMAT® SC4-15 EX dissolver 15 100 - 2200 101 / 148 30 - 600 75 - 750
DISPERMAT® SC4-22 EX dissolver 22 100 - 2200 143 / 215 30 - 600 75 - 750
DISPERMAT® SC4-EX
Stand H4
Dimensions W x H x D 140 x 375 x 170 cm
Height adjustment electric
Container capacity 75 - 750 litres
Container clamping range Ø 44 ‒ 100 cm
Container height 50 ‒ 130 cm
Weight 1000 kg


Device classes
Group II: Devices for use in potentially explosive dust and gas atmospheres

  Category 1 Category 2 Category 3
Hazard permanent, frequent or over an extended time occasionally rarely and for a short time
Requirement very high safety high safety normal safety
Zone / Substance group Zone 0 / Gas
Zone 20 / Dust
Zone 1 / Gas
Zone 21 / Dust
Zone 2 / Gas
Zone 22 / Dust


Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.

Explosion group
 
T1
>450°C
T2
300 ‒ 450°C
T3
200 ‒ 300°C
T4
135 ‒ 200°C
T5
100 ‒ 135°C
T6
85 ‒ 100°C
IIA acetone
ethane
ammonium
benzol
acetic acid
carbon oxide
methane
methanol
methyl chloride
naphthalene
phenol
propane
toluene
i-amyl acetate
n-butane
n-butyl alcohol
cyclohexanol
1,2 -dichloroethane
acetic anhydride
benzines
diesel
kerosene
fuel oils
n-hexane
acetaldehyde    
IIB city gas ethylene hydrogen sulphide ethyl ether    
IIC hydrogen acetylene       carbon disulphide

The DISPERMAT® SC4-EX production dissolver can be equipped with various control technologies.

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC4-EX dissolver changes into TORUSMILL® TML100/250 Basket Mill, VH4 Vacuum Dispersion System and SRH4 Rotor-Stator Dispersion System .

TORUSMILL® TML100/250 Basket Mill

Modular basket mill for DISPERMAT® production dissolvers

Highly efficient TORUSMILL® TML basket mill: extreme fast batch and system changes in production

TORUSMILL® TML100/250 Basket Mill

VH4 Vacuum Dispersion System

Modular vacuum system for DISPERMAT® production dissolvers

The VH4 vacuum dispersion system enables the dispersion process in a completely closed system under vacuum.

VH4 Vacuum Dispersion System

SRH4 Rotor-Stator Dispersion System

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.

SRH4 Rotor-Stator Dispersion System

Consultation