TORUSMILL® SKV4 basket mills
High–efficient vacuum immersion mill in compact design for containers up to 750 liters
- Power
- 15 – 22 kW
- Product
- 50 – 400 litres
- Control
- CN / C / SK / PLC
The TORUSMILL® SKV4 vacuum basket mill is equipped with a powerful vacuum system. The vacuum system is suitable for fine milling high viscosity products under vacuum. This prevents air inclusions during more
Description
TORUSMILL® SKV4 innovative vacuum basket mill: excellent fine milling results in a very short time!
The TORUSMILL® SKV4 vacuum basket mill is equipped with a powerful vacuum system. The vacuum system is suitable for fine milling high viscosity products under vacuum. This prevents air inclusions during production. The TORUSMILL® SKV4 are high‒efficient immersion mills with which excellent grinding results can be achieved in very short time. The TORUSMILL® SKV4 basket mill is available from 15 kW up to 22 kW motor power for processing low and medium viscosity products. The clamping device of the TORUSMILL® SKV4 immersion mill is suitable for container sizes up to 750 liters. The effective circulation of the mill base through the grinding basket is achieved through an integrated, patented pump wheel. This provides a high number of passes, and a narrow particle size. The dissolver disc mounted below the milling basket ensures a milling of the millbase within the milling container with minimal dead volumes.
- Double walled milling basket, suitable for cooling and heating systems. The heat generated during the milling process is dissipated effectively by the spirally guided cooling liquid
- Excellent circulation of the mill base by the patented pump wheel and dissolver disc
- Easy scale‒up from the TORUSMILL® TML laboratory basket mill to the TORUSMILL® SK production basket mill
- Use of customers existing containers, also with different volumes
The TORUSMILL® SKV4 vacuum basket mill has an integrated cover:
The stable cover of the TORUSMILL® SKV4 immersion mill enables easy height adjustment of the shaft even during the fine grinding process. The cover rests securely on the container edge during the grinding process. The height of the grinding basket can also be adjusted under vacuum. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The TORUSMILL® SKV4 vacuum immersion mill is equipped with the H4 compact stand:
The TORUSMILL® SKV4 basket mill has an innovative telescopic stand with integrated electrical height adjustment. The compact immersion mill can be anchored directly to an industrial floor. The appropriate stand foot is available as an option. A convenient groove system on the outside of the column. Thanks to it, various accessory systems can be easily and securely attached to the TORUSMILL® SKV4 basket mill.
The applications of our high quality TORUSMILL® SKV4 immersion mills are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Chemistry
- Plastics
- Construction chemistry
- Electronics
- Adhesives
- Coatings
- Pharmacy and cosmetics
- Microbiology
- Agrochemicals
- Ceramics, etc.
Highlights TORUSMILL® SKV4 basket mills
<p>TORUSMILL® TECHNOLOGY<br /> fine grinding under vacuum</p>
<p>TORUSMILL® TECHNOLOGY<br /> fine grinding of highly viscous media</p>
<p>FINE GRINDING<br /> down to the nano scale</p>
<p>MILLING SYSTEM<br /> made of ZrO2 or SiSiC</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
| TORUSMILL® | Power | Speed | Torque | Product | Container |
|---|---|---|---|---|---|
| TORUSMILL® SKV4-15 basket mill | 15 kW | 100 - 1150 rpm | 101 / 148 Nm | 50 - 400 liters 13 – 106 gallons | 75 - 750 liters 20 – 198 gallons |
| TORUSMILL® SKV4-22 basket mill | 22 kW | 100 - 1150 rpm | 143 / 215 Nm | 50 - 400 liters 13 – 106 gallons | 75 - 750 liters 20 – 198 gallons |
Process control
The TORUSMILL® SKV4 production basket mill can be equipped with various control technologies.
CN technology
DISPERWHEEL® speed adjustment
infinitely variable speed adjustment with rotary pulse encoder
Digital indication
display for speed, time, torque, product temperature, height of the dispersion tool and safety device
Timer
timer function with display of the pre‒selected time as well as the elapsed time
Switch off parameters
switch off function for temperature
Height adjustment
control of the convenient height adjustment of the drive motor via the foil keyboard
DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more...
Height measurement
adjustable working range for different container sizes
Foil keyboard
the splash water protected and solvent‒resistant wipe clean foil keyboard allows for a particularly ease of use
C technology
DISPERWHEEL® speed adjustment
infinitely variable speed adjustment with rotary pulse encoder
Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool
Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing
Data recording
ecording of the process parameters with graphical indication
Switch off parameters
switch off function for temperature, speed, torque and power
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …
Power compensation
net power calibration
Height measurement
adjustable working range for different container sizes
Connectivity
USB (Wi-Fi, LAN expected in 2022)
WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control
SK technology
Speed adjustment:
infinitely variable speed adjustment
Digital indication:
for speed, ampere and product temperature (as an option)
Height adjustment:
convenient height adjustment for the drive motor
Drain off grinding basket:
control element for emptying the grinding basket
Operator controls:
for power, start, stop and emergency stop
PLC technology
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
