TORUSMILL® SK5-EX basket mills

Explosion-proof production immersion mill in compact design for containers up to 1250 liters

Power
30 – 45 kW
Product
100 – 1000 litres
Control
C / SK / PLC

The TORUSMILL® SK5-EX are high‒efficient immersion mills with which excellent grinding results can be achieved in very short time. The TORUSMILL® SK5-EX basket mill is available from 30 kW up to 45 kW motor more

Description

Explosion-proof TORUSMILL® SK5-EX basket mill: excellent fine milling results in a very short time!

The TORUSMILL® SK5-EX are high‒efficient immersion mills with which excellent grinding results can be achieved in very short time. The TORUSMILL® SK5-EX basket mill is available from 30 kW up to 45 kW motor power for processing low and medium viscosity products. The clamping device of the TORUSMILL® SK5-EX immersion mill is suitable for container sizes up to 1250 liters. The effective circulation of the mill base through the grinding basket is achieved through an integrated, patented pump wheel. This provides a high number of passes, and a narrow particle size. The dissolver disc mounted below the milling basket ensures a milling of the millbase within the milling container with minimal dead volumes.

  • Double walled milling basket, suitable for cooling and heating systems. The heat generated during the milling process is dissipated effectively by the spirally guided cooling liquid
  • Excellent circulation of the mill base by the patented pump wheel and dissolver disc
  • Easy scale‒up from the TORUSMILL® TML laboratory basket mill to the TORUSMILL® SK production basket mill
  • Use of customers existing containers, also with different volumes

According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof immersion mill corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.

 

The explosion-proof TORUSMILL® SK5-EX production basket mill has an integrated cover:
The stable cover of the TORUSMILL® SK5-EX immersion mill enables easy height adjustment of the shaft even during the fine grinding process. The cover rests securely on the container edge during the grinding process. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The explosion-proof TORUSMILL® SK5-EX production immersion mill is equipped with the BK5 stand:
The elegant stand of the TORUSMILL® SK5 series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the TORUSMILL® technology.

 

The applications of our high quality TORUSMILL® SK5-EX immersion mills are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights TORUSMILL® SK5-EX basket mills

ATEX
<p>ZONE 0/1/2<br /> explosion protection</p>
OPTION: CERAMIC DESIGN
<p>MILLING SYSTEM<br /> made of ZrO2 or SiSiC</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
NANO TECHNOLOGY
<p>FINE GRINDING<br /> down to the nano scale</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
TORUSMILL®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
TORUSMILL® SK5-30 EX basket mill 30 100 - 750 436 100 - 1000 200 - 1250
TORUSMILL® SK5-37 EX basket mill 37 100 - 750 540 100 - 1000 200 - 1250
TORUSMILL® SK5-45 EX basket mill 45 100 - 750 657 100 - 1000 200 - 1250
TORUSMILL® SK5-EX
Stand BK5
Dimensions W x H x D 220 x 420 x 260 cm
Height adjustment electric
Container capacity 200 - 1250 litres
Container clamping range Ø 60 ‒ 130 cm
Container height 80 ‒ 140 cm
Weight 2800 kg


Device classes
Group II: Devices for use in potentially explosive dust and gas atmospheres

  Category 1 Category 2 Category 3
Hazard permanent, frequent or over an extended time occasionally rarely and for a short time
Requirement very high safety high safety normal safety
Zone / Substance group Zone 0 / Gas
Zone 20 / Dust
Zone 1 / Gas
Zone 21 / Dust
Zone 2 / Gas
Zone 22 / Dust


Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.

Explosion group
 
T1
>450°C
T2
300 ‒ 450°C
T3
200 ‒ 300°C
T4
135 ‒ 200°C
T5
100 ‒ 135°C
T6
85 ‒ 100°C
IIA acetone
ethane
ammonium
benzol
acetic acid
carbon oxide
methane
methanol
methyl chloride
naphthalene
phenol
propane
toluene
i-amyl acetate
n-butane
n-butyl alcohol
cyclohexanol
1,2 -dichloroethane
acetic anhydride
benzines
diesel
kerosene
fuel oils
n-hexane
acetaldehyde    
IIB city gas ethylene hydrogen sulphide ethyl ether    
IIC hydrogen acetylene       carbon disulphide

The TORUSMILL® SK5-EX production basket mill can be equipped with various control technologies.

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SK technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Drain off grinding basket:
control element for emptying the grinding basket

Operator controls:
for power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.