DISPERMAT® VL vacuum disperser with single‒walled or double‒walled vacuum containers from 1 to 100 litres

The DISPERMAT® VL is a vacuum dissolver for laboratory and pilot plant operation. It is ideal for R&D work as well as for production of larger batches. The DISPERMAT® VL is very easy to use. The stand has an electric height adjustment; the vacuum container is securely mounted on the base plate by a quick release fixture. The height of the milling tool can be adjusted during the dispersion process. The DISPERMAT® VL is also available in an explosion‒proof version according to ATEX. The single and double wall temperature‒controlled vacuum containers are made of stainless steel. A viewing glass, lamp, vacuum connection, filling opening and exhaust are all located in the stainless steel vacumm cover. The DISPERMAT® VL is also available with an optional scraper system.

 

Summary of the most important features:

  • height adjustment of the dissolver disc even during vacuum operation
  • stand with electric height adjustment
  • double wall (temperature‒controlled) and single wall vacuum containers made of stainless steel
  • vacuum cover with viewing glass, LED illumination, filling opening
  • options: explosion‒proof (ATEX), scraper system, hopper

 

The high quality DISPERMAT® VL vacuum dispersers are suitable for many applications:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals

 

Highlights DISPERMAT® VL vacuum dissolver

OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
VACUUM DISPERSER
<p>DISPERMAT® TECHNOLOGY<br /> dispersing under vacuum</p>
DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: ATEX
<p>ZONE 0/1/2<br /> explosion protection</p>
OPTION: SCRAPER
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
HIGH VISCOSE PRODUCTS
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Container
size
Product
litre
Stand
type
Dissolver DISPERMAT® VL1-5 2.2 0 – 6000 7.4 1 0.3 – 0.7 H2L
Dissolver DISPERMAT® VL1-5 2.2 0 – 6000 7.4 2 0.5 – 1.5 H2L
Dissolver DISPERMAT® VL1-5 2.2 0 – 6000 7.4 3 0.8 – 2.2 H2L
Dissolver DISPERMAT® VL1-5 2.2 0 – 6000 7.4 5 1.5 – 4 H2L
Dissolver DISPERMAT® VL10-35 4 0 – 3000 27 10 4 – 7 H2SF
Dissolver DISPERMAT® VL10-35 4 0 – 3000 27 15 5 – 12 H2SF
Dissolver DISPERMAT® VL10-35 4 0 – 3000 27 25 10 – 20 H2SF
Dissolver DISPERMAT® VL10-35 4 0 – 3000 27 35 10 – 25 H2SF
Dissolver DISPERMAT® VL50-100 7.5 0 – 3000 50 50 15 – 35 H3S
Dissolver DISPERMAT® VL50-100 7.5 0 – 3000 50 75 30 – 60 H3S
Dissolver DISPERMAT® VL50-100 7.5 0 – 3000 50 100 40 – 80 H3S
DISPERMAT® VL1-5
Stand H2L
DISPERMAT® VL10-35
Stand H2SF
DISPERMAT® VL50-100
Stand H3S
Dimensions W x H x D 70 x 142 x 55 cm 90 x 210 x 70 cm 120 x 237 x 105 cm
Height adjustment electric electric electric
Weigh 87 ‒ 101 kg 190 kg 350 kg

The vacuum dissolver DISPERMAT® VL is fitted with the C technology

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® VL vacuum dissolver changes into SR Rotor-Stator Homogenizer .

SR Rotor-Stator Homogenizer

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator systems for homogenizing, emulsifying, dispersing, mixing and dissolving.

SR Rotor-Stator Homogenizer

Dispersion containers and dissolver discs for the DISPERMAT® VL vacuum disperser

DISPERMAT® Dispersion containers Dissolver discs Ø
Vacuum dissolver DISPERMAT® VL1-5 1 ‒ 5 litres 50 ‒ 100 mm
Vacuum dissolver DISPERMAT® VL10-35 10 ‒ 35 litres 50 ‒ 175 mm
Vacuum dissolver DISPERMAT® VL50-100 50 ‒ 100 litres 90 ‒ 350 mm

Consultation