DISPERMAT® SC5-EX dissolver

Multipurpose explosion-proof production disperser for containers up to 1250 liters

Power
30 – 45 kW
Product
80 – 1000 litres
Control
C / SC / PLC

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC5-EX dissolver changes into TORUSMILL® TML500/1000 Basket Mill and SRB5 Rotor-Stator Dispersion System .

DISPERMAT® SC5-EX: an explosion-proof high-performance production dissolver with a wide range of accessories

The DISPERMAT® SC5-EX disperser is a multipurpose production dissolver for product quantities from 80 to 1000 liters. The dissolver is available for container sizes of up to 1250 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.

The dissolver can optionally be equipped with a wide range of exchangeable accessory systems. The innovative, modular dispersion machine supports various stirring, dispersing and grinding processes. The patented change system enables the use of a rotor-stator system, dissolver or basket mill.

 

The explosion-proof DISPERMAT® SC5-EX production disperser has an integrated cover:
The stable cover of the DISPERMAT® SC5-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SC5-EX production dissolver is equipped with a BK5 stand:
The elegant stand of the DISPERMAT® SC5-EX series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the DISPERMAT® technology.

 

The applications of our high quality DISPERMAT® SC5-EX disperser are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SC5-EX dissolver

ATEX
<p>ZONE 0/1/2<br /> explosion protection</p>
OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
DISPERMAT® SC5-30 EX Dissolver 30 100 - 1270 436 80 - 1000 200 - 1250
DISPERMAT® SC5-37 EX Dissolver 37 100 - 1270 540 80 - 1000 200 - 1250
DISPERMAT® SC5-45 EX Dissolver 45 100 - 1270 657 80 - 1000 200 - 1250
DISPERMAT® SC5-EX
Stand BK5
Dimensions W x H x D 220 x 420 x 260 cm
Height adjustment electric
Container capacity 200 ‒ 1250 litres
Container clamping range Ø 60 ‒ 130 cm
Container height 80 ‒ 140 cm
Weight 2800 kg


Device classes
Group II: Devices for use in potentially explosive dust and gas atmospheres

  Category 1 Category 2 Category 3
Hazard permanent, frequent or over an extended time occasionally rarely and for a short time
Requirement very high safety high safety normal safety
Zone / Substance group Zone 0 / Gas
Zone 20 / Dust
Zone 1 / Gas
Zone 21 / Dust
Zone 2 / Gas
Zone 22 / Dust


Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.

Explosion group
 
T1
>450°C
T2
300 ‒ 450°C
T3
200 ‒ 300°C
T4
135 ‒ 200°C
T5
100 ‒ 135°C
T6
85 ‒ 100°C
IIA acetone
ethane
ammonium
benzol
acetic acid
carbon oxide
methane
methanol
methyl chloride
naphthalene
phenol
propane
toluene
i-amyl acetate
n-butane
n-butyl alcohol
cyclohexanol
1,2 -dichloroethane
acetic anhydride
benzines
diesel
kerosene
fuel oils
n-hexane
acetaldehyde    
IIB city gas ethylene hydrogen sulphide ethyl ether    
IIC hydrogen acetylene       carbon disulphide

The DISPERMAT® SC5-EX production dissolver can be equipped with various control technologies.

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC5-EX dissolver changes into TORUSMILL® TML500/1000 Basket Mill and SRB5 Rotor-Stator Dispersion System .

TORUSMILL® TML500/1000 Basket Mill

Modular basket mill for DISPERMAT® production dissolvers

Highly efficient TORUSMILL® TML basket mill: extreme fast batch and system changes in production

TORUSMILL® TML500/1000 Basket Mill

SRB5 Rotor-Stator Dispersion System

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.

SRB5 Rotor-Stator Dispersion System

Dispersion containers and dissolver discs for the DISPERMAT® SC5-EX production dissolver

DISPERMAT® Dispersion containers Dissolver discs Ø
DISPERMAT® SC5-30 EX Dissolver 200 ‒ 1250 litres 200 ‒ 825 mm
DISPERMAT® SC5-37 EX Dissolver 200 ‒ 1250 litres 200 ‒ 825 mm
DISPERMAT® SC5-45 EX Dissolver 200 ‒ 1250 litres 200 ‒ 825 mm

Consultation