DISPERMAT® SC5-EX dissolver
Multipurpose explosion-proof production disperser for containers up to 1250 liters
- 30 – 45 kW
- 80 – 1000 litres
- C / SC / PLC
DISPERMAT® SC5-EX: an explosion-proof high-performance production dissolver with a wide range of accessories
The DISPERMAT® SC5-EX disperser is a multipurpose production dissolver for product quantities from 80 to 1000 liters. The dissolver is available for container sizes of up to 1250 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.
The dissolver can optionally be equipped with a wide range of exchangeable accessory systems. The innovative, modular dispersion machine supports various stirring, dispersing and grinding processes. The patented change system enables the use of a rotor-stator system, dissolver or basket mill.
The explosion-proof DISPERMAT® SC5-EX production disperser has an integrated cover:
The stable cover of the DISPERMAT® SC5-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The DISPERMAT® SC5-EX production dissolver is equipped with a BK5 stand:
The elegant stand of the DISPERMAT® SC5-EX series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the DISPERMAT® technology.
The applications of our high quality DISPERMAT® SC5-EX disperser are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Construction chemistry
- Pharmacy and cosmetics
- Ceramics, etc.
Highlights DISPERMAT® SC5-EX dissolver
<p>ZONE 0/1/2<br /> explosion protection</p>
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
|Category 1||Category 2||Category 3|
|Hazard||permanent, frequent or over an extended time||occasionally||rarely and for a short time|
|Requirement||very high safety||high safety||normal safety|
|Zone / Substance group|| Zone 0 / Gas|
Zone 20 / Dust
| Zone 1 / Gas|
Zone 21 / Dust
| Zone 2 / Gas|
Zone 22 / Dust
Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.
| Explosion group|| T1|
300 ‒ 450°C
200 ‒ 300°C
135 ‒ 200°C
100 ‒ 135°C
85 ‒ 100°C
| i-amyl acetate|
|IIB||city gas||ethylene||hydrogen sulphide||ethyl ether|
The DISPERMAT® SC5-EX production dissolver can be equipped with various control technologies.
DISPERWHEEL® speed adjustment
infinitely variable speed adjustment with rotary pulse encoder
Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing
ecording of the process parameters with graphical indication
Switch off parameters
switch off function for temperature, speed, torque and power
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …
net power calibration
adjustable working range for different container sizes
USB (Wi-Fi, LAN expected in 2022)
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control
infinitely variable speed adjustment
for speed, ampere and product temperature (as an option)
convenient height adjustment for the drive motor
Operator controls for:
power, start, stop and emergency stop
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
Flexible. Powerful. Innovative.
Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® SC5-EX dissolver changes into TORUSMILL® TML500/1000 Basket Mill and SRB5 Rotor-Stator Dispersion System .
TORUSMILL® TML500/1000 Basket Mill
Modular basket mill for DISPERMAT® production dissolvers
Highly efficient TORUSMILL® TML basket mill: extreme fast batch and system changes in productionTORUSMILL® TML500/1000 Basket Mill
SRB5 Rotor-Stator Dispersion System
Modular rotor-stator dispersion system
Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.SRB5 Rotor-Stator Dispersion System
|DISPERMAT®||Dispersion containers||Dissolver discs Ø|
|DISPERMAT® SC5-30 EX Dissolver||200 ‒ 1250 litres||200 ‒ 825 mm|
|DISPERMAT® SC5-37 EX Dissolver||200 ‒ 1250 litres||200 ‒ 825 mm|
|DISPERMAT® SC5-45 EX Dissolver||200 ‒ 1250 litres||200 ‒ 825 mm|