DISPERMAT® AE dissolver
Powerful disperser up to 11 kW with extensive process control
- Power
- 1.1 - 11 kW
- Product
- 0.25 - 200 litres
- Control
- C [Comfort]
Description
Dissolvers for reproducible dispersions in laboratory, pilot plant and production.
The popular and innovative DISPERMAT® AE dispersers for laboratory, pilot plant and production are now available with a motor power up to 11 kW. The operator has easy access to all of the machine controls from the control panel mounted conveniently on the machine stand. The electric height adjustment as well as the control panel provides access to the complete control dispersion processes. Due to its process control the DISPERMAT® provides information about dispersion and milling processes.
DISPERMAT® pilot plant and production dissolvers with motors of 3 kW andlarger are now equipped with one of the ergonomical stands of the H2SF/H3S‒series. These functional and robust stands are equipped with an integrated safety device and an electric height adjustment. The stands are available in a table and a floor version. The central clamping system is height adjustable and allows the application of the versatile modular accessories.
The applications of our high quality DISPERMAT® AE dispersers are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Chemistry
- Plastics
- Construction chemistry
- Electronics
- Adhesives
- Coatings
- Pharmacy and cosmetics
- Microbiology
- Agrochemicals
Highlights DISPERMAT® AE dissolver
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
| DISPERMAT® type | Power kW | Speed rpm | Torque Nm | Stand type |
|---|---|---|---|---|
| Dissolver DISPERMAT® AE03 | 1.1 | 0 – 10000 | 2 | H2L |
| Dissolver DISPERMAT® AE04 | 2.2 | 0 – 10000 | 4 | H2L |
| Dissolver DISPERMAT® AE05 | 1.1 | 0 – 6000 | 3.7 | H2L |
| Dissolver DISPERMAT® AE06 | 2.2 | 0 – 6000 | 7.4 | H2L |
| Dissolver DISPERMAT® AE08 | 4 | 0 – 6000 | 13.7 | H2SF |
| Dissolver DISPERMAT® AE10 | 4 | 0 – 3000 | 26.5 | H2SF |
| Dissolver DISPERMAT® AE14 | 11 | 100 – 3000 | 71.7 | H3S |
| DISPERMAT® type | low‒viscosity up to 500 mPs | medium‒viscosity 500 ‒ 5000 mPs | high‒viscosity over 5000 mPs |
|---|---|---|---|
| Dissolver DISPERMAT® AE03 | 0.25 – 20 litres 8.5 oz – 5.3 gallons | 0.25 – 10 litres 8.5 oz – 2.6 gallons | 0.25 – 5 litres 8.5 oz – 1.3 gallons |
| Dissolver DISPERMAT® AE04 | 0.25 – 20 litres 8.5 oz – 5.3 gallons | 0.25 – 15 litres 8.5 oz – 4.0 gallons | 0.25 – 7.5 litres 8.5 oz – 2.0 gallons |
| Dissolver DISPERMAT® AE05 | 0.5 – 20 litres 16.9 oz – 5.3 gallons | 0.5 – 15 litres 16.9 – 4.0 gallons | 0.5 – 7.5 litres 16.9 oz – 2.0 gallons |
| Dissolver DISPERMAT® AE06 | 0.5 – 20 litres 16.9 oz – 5.3 gallons | 0.5 – 20 litres 16.9 oz – 5.3 gallons | 0.5 – 10 litres 16.9 oz – 2.6 gallons |
| Dissolver DISPERMAT® AE08 | 4 – 60 litres 1.1 – 16 gallons | 4 – 40 litres 1.1 – 10.6 gallons | 4 – 20 litres 1.1 – 5.3 gallons |
| Dissolver DISPERMAT® AE10 | 4 – 70 litres 1.1 – 18 gallons | 4 – 70 litres 1.1 – 18 gallons | 4 – 35 litres 1.1 – 9.2 gallons |
| Dissolver DISPERMAT® AE14 | 10 – 200 litres 2.6 – 53 gallons | 10 – 200 litres 2.6 – 53 gallons | 10 – 125 litres 2.6 – 33 gallons |
 |  |  | |
| DISPERMAT® AE03 - AE06 Stand H2L | DISPERMAT® AE08 - AE10 Stand H2SF | DISPERMAT® AE14 Stand H3S | |
|---|---|---|---|
| Dimensions W x H x D | 70 x 142 x 55 cm 27.6 x 56 x 22 inch | 90 x 210 x 70 cm 35.5 x 83 x 27.6 inch | 120 x 237 x 105 cm 47.3 x 93.4 x 41.4 inch |
| Height adjustment | electric | electric | electric |
| Container capacity | 0.25 ‒ 25 litres 8.5 oz – 6.6 gallons | 15 ‒ 100 litres 4.0 – 26 gallons | 25 ‒ 250 litres 6.6 – 66 gallons |
| Container clamping range Ø | 5 ‒ 35 cm 2.0 ‒ 13.7 inch | 25 ‒ 61 cm 9.9 ‒ 24 inch | 30 ‒ 75 cm 11.8 ‒ 29.5 inch |
| Container height | 9 ‒ 47 cm 3.5 ‒ 18.5 inch | 25 ‒ 74 cm 9.8 ‒ 29.1 inch | 39 ‒ 90 cm 15.3 ‒ 35.4 inch |
| Weight | 87 ‒ 101 kg 192 ‒ 223 lbs | 190 kg 419 lbs | 350 kg 772 lbs |
Process control
The dissolver DISPERMAT® AE is fitted with the C technology
C technology
DISPERWHEEL® speed adjustment
infinitely variable speed adjustment with rotary pulse encoder
Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool
Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing
Data recording
ecording of the process parameters with graphical indication
Switch off parameters
switch off function for temperature, speed, torque and power
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …
Power compensation
net power calibration
Height measurement
adjustable working range for different container sizes
Connectivity
USB (Wi-Fi, LAN expected in 2022)
WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control
Adaptable systems
Flexible. Powerful. Innovative.
Innovation made in Germany: With the modular quick-change systems, the DISPERMAT® AE dissolver can also be used as: APS Bead Mill, TORUSMILL® TML Basket Mill, CDS Vacuum Dispersion System, CHS Vacuum Dispersion System, SR Rotor-Stator Homogenizer, ASC Scraper System and TMS© Torque Meter .
APS Bead Mill
Modular bead mill for DISPERMAT® dissolvers.
The addition of the modular APS bead mill converts the DISPERMAT® dissolver into a closed batch bead milling system.
APS Bead Mill
TORUSMILL® TML Basket Mill
Modular basket mill for DISPERMAT® dissolvers
The addition of the modular TML basket mill converts the DISPERMAT® dissolver into an extremely efficient fine grinding system.
TORUSMILL® TML Basket Mill
CDS Vacuum Dispersion System
Modular vacuum system for DISPERMAT® dissolvers
The CDS vacuum dispersion system enables the dispersion process in a completely closed system under vacuum.
CDS Vacuum Dispersion System
CHS Vacuum Dispersion System
Modular vacuum system with a mobile vacuum unit
Modular CHS vacuum dispersion system with a mobile vacuum chamber for single‒walled steel containers, hobbocks and customized dispersion containers.
CHS Vacuum Dispersion System
SR Rotor-Stator Homogenizer
Modular rotor-stator dispersion system
Vertical high-performance rotor-stator systems for homogenizing, emulsifying, dispersing, mixing and dissolving.
SR Rotor-Stator Homogenizer
ASC Scraper System
Modular scraper system for DISPERMAT® dissolvers
ASC scraper system for dispersing, stirring and mixing of high-viscosity and non-flowing substances.
ASC Scraper System
TMS© Torque Meter
Modular torque meter for DISPERMAT® laboratory dissolvers
TMS© is an optional torque meter for dispersing machines of DISPERMAT® CA and AE series.
TMS© Torque MeterAccessories
| DISPERMAT® | Dispersion containers | Dissolver discs Ø |
|---|---|---|
| Dissolver DISPERMAT® AE03 | 0.25 ‒ 25 litres | 40 ‒ 150 mm |
| Dissolver DISPERMAT® AE04 | 0.25 ‒ 25 litres | 40 ‒ 175 mm |
| Dissolver DISPERMAT® AE05 | 0.25 ‒ 25 litres | 60 ‒ 175 mm |
| Dissolver DISPERMAT® AE06 | 0.25 ‒ 25 litres | 60 ‒ 175 mm |
| Dissolver DISPERMAT® AE08 | 10 ‒ 100 litres | 70 ‒ 300 mm |
| Dissolver DISPERMAT® AE10 | 10 ‒ 100 litres | 80 ‒ 350 mm |
| Dissolver DISPERMAT® AE14 | 25 ‒ 250 litres | 100 ‒ 450 mm |
