Dissolvers for reproducible dispersions in laboratory, pilot plant and production.

The popular and innovative DISPERMAT® AE dispersers for laboratory, pilot plant and production are now available with a motor power up to 11 kW. The operator has easy access to all of the machine controls from the control panel mounted conveniently on the machine stand. The electric height adjustment as well as the control panel provides access to the complete control dispersion processes. Due to its process control the DISPERMAT® provides information about dispersion and milling processes. Process parameters as well as the recorded data can be stored and used again with the software WINDISP© 7.

DISPERMAT® pilot plant and production dissolvers with motors of 3 kW andlarger are now equipped with one of the ergonomical stands of the H2SF/H3S‒series. These functional and robust stands are equipped with an integrated safety device and an electric height adjustment. The stands are available in a table and a floor version. The central clamping system is height adjustable and allows the application of the versatile modular accessories.

The applications of our high quality DISPERMAT® AE dispersers are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals

 

Highlights DISPERMAT® AE dissolver

OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
HEIGHT ADJUSTMENT
<p>ELECTRIC<br /> easy handling, functional design</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Stand
type
Dissolver DISPERMAT® AE01 0.55 0 – 10000 1 H2L
Dissolver DISPERMAT® AE02 0.55 0 – 6000 1.8 H2L
Dissolver DISPERMAT® AE03 1.1 0 – 10000 2 H2L
Dissolver DISPERMAT® AE04 2.2 0 – 10000 4 H2L
Dissolver DISPERMAT® AE05 1.1 0 – 6000 3.7 H2L
Dissolver DISPERMAT® AE06 2.2 0 – 6000 7.4 H2L
Dissolver DISPERMAT® AE07 3 0 – 6000 10 H2SF
Dissolver DISPERMAT® AE08 4 0 – 6000 13.7 H2SF
Dissolver DISPERMAT® AE09 2,2 0 – 3000 15 H2SF
Dissolver DISPERMAT® AE10 4 0 – 3000 26.5 H2SF
Dissolver DISPERMAT® AE11 5.5 0 – 3000 37 H3S
Dissolver DISPERMAT® AE12 7.5 0 – 3000 50 H3S
Dissolver DISPERMAT® AE13 9.2 0 – 3000 62 H3S
Dissolver DISPERMAT® AE14 11 100 – 3000 71.7 H3S
DISPERMAT®
type
Product volume, litre
low‒viscosity

medium‒viscosity

high‒viscosity
Dissolver DISPERMAT® AE01 0.25 – 12 0.25 – 6 0.25 – 3
Dissolver DISPERMAT® AE02 0.5 – 14 0.5 – 7 0.5 – 3.5
Dissolver DISPERMAT® AE03 0.25 – 20 0.25 – 10 0.25 – 5
Dissolver DISPERMAT® AE04 0.25 – 20 0.25 – 15 0.25 – 7.5
Dissolver DISPERMAT® AE05 0.5 – 20 0.5 – 15 0.5 – 7.5
Dissolver DISPERMAT® AE06 0.5 – 20 0.5 – 20 0.5 – 10
Dissolver DISPERMAT® AE07 4 – 50 4 – 30 4 – 15
Dissolver DISPERMAT® AE08 4 – 60 4 – 40 4 – 20
Dissolver DISPERMAT® AE09 4 – 70 4 – 45 4 – 25
Dissolver DISPERMAT® AE10 4 – 70 4 – 70 4 – 35
Dissolver DISPERMAT® AE11 10 – 200 10 – 120 10 – 60
Dissolver DISPERMAT® AE12 10 – 200 10 – 150 10 – 75
Dissolver DISPERMAT® AE13 10 – 200 10 – 175 10 – 100
Dissolver DISPERMAT® AE14 10 – 200 10 – 200 10 – 125
DISPERMAT® AE01 - AE06
Stand H2L
DISPERMAT® AE07 - AE10
Stand H2SF
DISPERMAT® AE11 - AE14
Stand H3S
Dimensions W x H x D 70 x 142 x 55 cm 90 x 210 x 70 cm 120 x 237 x 105 cm
Height adjustment electric electric electric
Container capacity 0.25 ‒ 25 litres 15 ‒ 100 litres 25 ‒ 250 litres
Container clamping range Ø 5 ‒ 35 cm 25 ‒ 61 cm 30 ‒ 75 cm
Container height 9 ‒ 47 cm 25 ‒ 74 cm 39 ‒ 90 cm
Weight 87 ‒ 101 kg 190 kg 350 kg

The dissolver DISPERMAT® AE is fitted with the C technology

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

Flexible. Powerful. Innovative.

Innovation made in Germany: In combination with the modular dispersing and fine grinding systems the DISPERMAT® AE dissolver changes into APS Bead Mill, TORUSMILL® TML Basket Mill, CDS Vacuum Dispersion System, CHS Vacuum Dispersion System, SR Rotor-Stator Homogenizer, ASC Scraper System and TMS© Torque Meter .

APS Bead Mill

Modular bead mill for DISPERMAT® dissolvers.

The addition of the modular APS bead mill converts the DISPERMAT® dissolver into a closed batch bead milling system.

APS Bead Mill

TORUSMILL® TML Basket Mill

Modular basket mill for DISPERMAT® dissolvers

The addition of the modular TML basket mill converts the DISPERMAT® dissolver into an extremely efficient fine grinding system.

TORUSMILL® TML Basket Mill

CDS Vacuum Dispersion System

Modular vacuum system for DISPERMAT® dissolvers

The CDS vacuum dispersion system enables the dispersion process in a completely closed system under vacuum.

CDS Vacuum Dispersion System

CHS Vacuum Dispersion System

Modular vacuum system with a mobile vacuum unit

Modular CHS vacuum dispersion system with a mobile vacuum chamber for single‒walled steel containers, hobbocks and customized dispersion containers.

CHS Vacuum Dispersion System

SR Rotor-Stator Homogenizer

Modular rotor-stator dispersion system

Vertical high-performance rotor-stator systems for homogenizing, emulsifying, dispersing, mixing and dissolving.

SR Rotor-Stator Homogenizer

ASC Scraper System

Modular scraper system for DISPERMAT® dissolvers

ASC scraper system for dispersing, stirring and mixing of high-viscosity and non-flowing substances.

ASC Scraper System

TMS© Torque Meter

Modular torque meter for DISPERMAT® laboratory dissolvers

TMS© is an optional torque meter for dispersing machines of DISPERMAT® CA and AE series.

TMS© Torque Meter

Dispersion containers and dissolver discs for the DISPERMAT® AE disperser

DISPERMAT® Dispersion containers Dissolver discs Ø
Dissolver DISPERMAT® AE01 0.25 ‒ 25 litres 40 ‒ 125 mm
Dissolver DISPERMAT® AE02 0.25 ‒ 25 litres 60 ‒ 150 mm
Dissolver DISPERMAT® AE03 0.25 ‒ 25 litres 40 ‒ 150 mm
Dissolver DISPERMAT® AE04 0.25 ‒ 25 litres 40 ‒ 175 mm
Dissolver DISPERMAT® AE05 0.25 ‒ 25 litres 60 ‒ 175 mm
Dissolver DISPERMAT® AE06 0.25 ‒ 25 litres 60 ‒ 175 mm
Dissolver DISPERMAT® AE07 10 ‒ 100 litres 70 ‒ 250 mm
Dissolver DISPERMAT® AE08 10 ‒ 100 litres 70 ‒ 300 mm
Dissolver DISPERMAT® AE09 10 ‒ 100 litres 80 ‒ 300 mm
Dissolver DISPERMAT® AE10 10 ‒ 100 litres 80 ‒ 350 mm
Dissolver DISPERMAT® AE11 25 ‒ 250 litres 100 ‒ 400 mm
Dissolver DISPERMAT® AE12 25 ‒ 250 litres 100 ‒ 450 mm
Dissolver DISPERMAT® AE13 25 ‒ 250 litres 100 ‒ 450 mm
Dissolver DISPERMAT® AE14 25 ‒ 250 litres 100 ‒ 450 mm

Consultation