DISPERMAT® SCV6-EX dissolver

Explosion-proof production vacuum disperser for containers up to 2500 liters

Power
45 – 55 kW
Product
400 – 2000 litres
Control
C / SC / PLC

The DISPERMAT® SCV6-EX production vacuum dissolver is equipped with a powerful vacuum system. The vacuum system is suitable for dispersing high viscosity products under vacuum. This prevents air inclusions more

Explosion-proof DISPERMAT® SCV6-EX vacuum dissolver for production

The DISPERMAT® SCV6-EX production vacuum dissolver is equipped with a powerful vacuum system. The vacuum system is suitable for dispersing high viscosity products under vacuum. This prevents air inclusions during production. The DISPERMAT® SCV6-EX disperser is a multipurpose production dissolver for product quantities from 400 to 2000 liters. The dissolver is available for container sizes of up to 2500 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.

 

The explosion-proof DISPERMAT® SCV6-EX production vacuum disperser has an integrated cover:
The stable cover of the DISPERMAT® SCV6-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during the dispersion process. Height adjustment of the dispersion tool is also possible under vacuum. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SCV6-EX production dissolver is equipped with a T6 hydraulic stand:
The T6 stand of the DISPERMAT® SCV6-EX is a tried and tested hydraulic stand for product quantities of up to 2,000 liters. The height is adjusted hydraulically via a system on the stand base.

 

The applications of our high quality DISPERMAT® SCV6-EX disperser are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SCV6-EX dissolver

VACUUM DISPERSER
<p>DISPERMAT® TECHNOLOGY<br /> dispersing under vacuum</p>
ATEX
<p>ZONE 0/1/2<br /> explosion protection</p>
HEIGHT ADJUSTMENT
<p>HYDRAULIC<br /> robust hydraulic stand</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
HIGH VISCOSE PRODUCTS
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT®
type
Power
kW
Speed
rpm
Torque
Nm
Product
litre
Container
litre
DISPERMAT® SCV6-45 EX Dissolver 45 100 - 985 876 400 - 2000 500 - 2500
DISPERMAT® SCV6-55 EX Dissolver 55 100 - 985 1069 400 - 2000 500 - 2500
DISPERMAT® SCV6-EX
Stand BK5
Dimensions W x H x D 140 x 400 x 310 cm
Height adjustment hydraulic
Container capacity 500 ‒ 2500 litres
Container clamping range Ø 80 ‒ 150 cm
Container height 85 ‒ 176 cm
Weight 4300 kg


Device classes
Group II: Devices for use in potentially explosive dust and gas atmospheres

  Category 1 Category 2 Category 3
Hazard permanent, frequent or over an extended time occasionally rarely and for a short time
Requirement very high safety high safety normal safety
Zone / Substance group Zone 0 / Gas
Zone 20 / Dust
Zone 1 / Gas
Zone 21 / Dust
Zone 2 / Gas
Zone 22 / Dust


Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.

Explosion group
 
T1
>450°C
T2
300 ‒ 450°C
T3
200 ‒ 300°C
T4
135 ‒ 200°C
T5
100 ‒ 135°C
T6
85 ‒ 100°C
IIA acetone
ethane
ammonium
benzol
acetic acid
carbon oxide
methane
methanol
methyl chloride
naphthalene
phenol
propane
toluene
i-amyl acetate
n-butane
n-butyl alcohol
cyclohexanol
1,2 -dichloroethane
acetic anhydride
benzines
diesel
kerosene
fuel oils
n-hexane
acetaldehyde    
IIB city gas ethylene hydrogen sulphide ethyl ether    
IIC hydrogen acetylene       carbon disulphide

The DISPERMAT® SCV6-EX production dissolver can be equipped with various control technologies.

C technology

DISPERWHEEL® speed adjustment
infinitely variable speed  adjustment with rotary pulse encoder

Large color display
indications of speed, torque, power, product temperature, timer, peripheral speed and height of the dispersing tool

Repeatability
dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing

Data recording
ecording of the process parameters with graphical indication

Switch off parameters
switch off function for temperature, speed, torque and power

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

DISPERSAFE®
TÜV-certified safety module for convenient use of variable container sizes without limit switches or mechanical contraption. more …

Power compensation
net power calibration

Height measurement
adjustable working range for different container sizes

Connectivity
USB (Wi-Fi, LAN expected in 2022)

WINDISP 7©
data interface for WINDISP© 7 software for documentation, analysis, research, development and quality control

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.

Dispersion containers and dissolver discs for the DISPERMAT® SCV6-EX production dissolver

DISPERMAT® Dispersion containers Dissolver discs Ø
DISPERMAT® SCV6-45 EX Dissolver 500 ‒ 2500 litres 250 ‒ 1000 mm
DISPERMAT® SCV6-55 EX Dissolver 500 ‒ 2500 litres 250 ‒ 1000 mm

Consultation