DISPERMAT® SCVA6 dissolver
Production vacuum disperser for containers up to 2500 liters with a scraper system
- Power
- 45 – 55 kW
- Product
- 400 – 2000 litres
- Control
- CN/ C / SC / PLC
The DISPERMAT® SCVA6 production vacuum dissolver is equipped with a powerful vacuum system. The vacuum system is suitable for dispersing high viscosity products under vacuum. This prevents air inclusions more
Description
High-grade DISPERMAT® SCVA6 vacuum dissolver with a powerful scraper
The DISPERMAT® SCVA6 production vacuum dissolver is equipped with a powerful vacuum system. The vacuum system is suitable for dispersing high viscosity products under vacuum. This prevents air inclusions during production. The DISPERMAT® SCVA6 disperser is a multipurpose production dissolver for product quantities from 400 to 2000 liters. The dissolver is available for container sizes of up to 2500 liters.
The DISPERMAT® SCVA6 production vacuum dissolver has an especially powerful scraper system:
In order to guarantee a perfect dispersion or grinding process even with very high viscosity and non-flowing substances, very often a scraper system is absolutely essential. The integrated spring pressure presses the scraper arm against the inner wall of the container and therefore ensures that the product is reliably conveyed over and over again towards the container center. The exchangeable scraper arms enable the flexible use for different container sizes.
The DISPERMAT® SCVA6 production vacuum disperser has an integrated cover:
The stable cover of the DISPERMAT® SCVA6 enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during the dispersion process. Height adjustment of the dispersion tool is also possible under vacuum. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The DISPERMAT® SCVA6 production dissolver is equipped with a T6 hydraulic stand:
The T6 stand of the DISPERMAT® SCVA6 is a tried and tested hydraulic stand for product quantities of up to 2,000 liters. The height is adjusted hydraulically via a system on the stand base.
The applications of our high quality DISPERMAT® SCVA6 disperser are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Chemistry
- Plastics
- Construction chemistry
- Electronics
- Adhesives
- Coatings
- Pharmacy and cosmetics
- Microbiology
- Agrochemicals
- Ceramics, etc.
Highlights DISPERMAT® SCVA6 dissolver
<p>DISPERMAT® TECHNOLOGY<br /> dispersing under vacuum</p>
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
<p>HYDRAULIC<br /> robust hydraulic stand</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
| DISPERMAT® | Power | Speed | Torque | Product | Container |
|---|---|---|---|---|---|
| DISPERMAT® SCVA6-45 Dissolver | 45 kW | 100 - 985 rpm | 876 Nw | 400 - 2000 liters 105 – 530 gallons | 500 - 2500 liters 132 – 660 gallons |
| DISPERMAT® SCVA6-55 Dissolver | 55 kW | 100 - 985 rpm | 1069 Nw | 400 - 2000 liters 105 – 530 gallons | 500 - 2500 liters 132 – 660 gallons |
Process control
The DISPERMAT® SCVA6 production dissolver can be equipped with various control technologies.
CN technology
Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.
Colour display
Extra large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating mode, etc.
Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.
DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.
DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.
Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)
Special features
Additional function keys that can be assigned for the connection of external components.
C technology
Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.
Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.
Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.
DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.
DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.
Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)
LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.
Special features
Additional function keys that can be assigned for the connection of external components
Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.
Data recording
Recording of the process parameters with graphical indication.
Switch off parameters
Switch off function for temperature, speed, torque and power.
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
Power compensation
Net power calibration.
User administration
Create and manage different users.
Scale
Option to connect an external precision scale.
WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.
SC technology
Speed adjustment:
infinitely variable speed adjustment
Digital indication:
for speed, ampere and product temperature (as an option)
Height adjustment:
convenient height adjustment for the drive motor
Operator controls for:
power, start, stop and emergency stop
PLC technology
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
