TORUSMILL® SKV5-EX basket mills
Explosion-proof vacuum immersion mill in compact design for containers up to 1250 liters
- Power
- 30 – 45 kW
- Product
- 100 – 1000 litres
- Control
- C / SK / PLC
The TORUSMILL® SKV5-EX vacuum basket mill is equipped with a powerful vacuum system. The vacuum system is suitable for fine milling high viscosity products under vacuum. This prevents air inclusions during more
Description
Explosion-proof TORUSMILL® SKV5-EX vacuum basket mill: excellent fine milling results in a very short time!
The TORUSMILL® SKV5-EX vacuum basket mill is equipped with a powerful vacuum system. The vacuum system is suitable for fine milling high viscosity products under vacuum. This prevents air inclusions during production. The TORUSMILL® SKV5-EX are high‒efficient immersion mills with which excellent grinding results can be achieved in very short time. The TORUSMILL® SKV5-EX basket mill is available from 30 kW up to 45 kW motor power for processing low and medium viscosity products. The clamping device of the TORUSMILL® SKV5-EX immersion mill is suitable for container sizes up to 1250 liters. The effective circulation of the mill base through the grinding basket is achieved through an integrated, patented pump wheel. This provides a high number of passes, and a narrow particle size. The dissolver disc mounted below the milling basket ensures a milling of the millbase within the milling container with minimal dead volumes.
- Double walled milling basket, suitable for cooling and heating systems. The heat generated during the milling process is dissipated effectively by the spirally guided cooling liquid
- Excellent circulation of the mill base by the patented pump wheel and dissolver disc
- Easy scale‒up from the TORUSMILL® TML laboratory basket mill to the TORUSMILL® SK production basket mill
- Use of customers existing containers, also with different volumes
According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof immersion mill corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb
The explosion-proof TORUSMILL® SKV5-EX vacuum basket mill has an integrated cover:
The stable cover of the TORUSMILL® SKV5-EX immersion mill enables easy height adjustment of the shaft even during the fine grinding process. The cover rests securely on the container edge during the grinding process. The height of the grinding basket can also be adjusted under vacuum. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The explosion-proof TORUSMILL® SKV5-EX vacuum immersion mill is equipped with the BK5 stand:
The elegant stand of the TORUSMILL® SK5 series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the TORUSMILL® technology.
The applications of our high quality TORUSMILL® SKV5-EX immersion mills are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Chemistry
- Plastics
- Construction chemistry
- Electronics
- Adhesives
- Coatings
- Pharmacy and cosmetics
- Microbiology
- Agrochemicals
- Ceramics, etc.
Highlights TORUSMILL® SKV5-EX basket mills
<p>TORUSMILL® TECHNOLOGY<br /> fine grinding under vacuum</p>
<p>TORUSMILL® TECHNOLOGY<br /> fine grinding of highly viscous media</p>
<p>ZONE 0/1/2<br /> explosion protection</p>
<p>MILLING SYSTEM<br /> made of ZrO2 or SiSiC</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>FINE GRINDING<br /> down to the nano scale</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
| TORUSMILL® | Power | Speed | Torque | Product | Container |
|---|---|---|---|---|---|
| TORUSMILL® SKV5-30 EX basket mill | 30 kW | 100 - 750 rpm | 436 Nm | 100 - 1000 liters 26 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| TORUSMILL® SKV5-37 EX basket mill | 37 kW | 100 - 750 rpm | 540 Nm | 100 - 1000 liters 26 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| TORUSMILL® SKV5-45 EX basket mill | 45 kW | 100 - 750 rpm | 657 Nm | 100 - 1000 liters 26 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| Category 1 | Category 2 | Category 3 | |
|---|---|---|---|
| Hazard | permanent, frequent or over an extended time | occasionally | rarely and for a short time |
| Requirement | very high safety | high safety | normal safety |
| Zone / Substance group | Zone 0 / Gas Zone 20 / Dust | Zone 1 / Gas Zone 21 / Dust | Zone 2 / Gas Zone 22 / Dust |
Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.
| Explosion group | T1 >450°C | T2 300 ‒ 450°C | T3 200 ‒ 300°C | T4 135 ‒ 200°C | T5 100 ‒ 135°C | T6 85 ‒ 100°C |
|---|---|---|---|---|---|---|
| IIA | acetone ethane ammonium benzol acetic acid carbon oxide methane methanol methyl chloride naphthalene phenol propane toluene | i-amyl acetate n-butane n-butyl alcohol cyclohexanol 1,2 -dichloroethane acetic anhydride | benzines diesel kerosene fuel oils n-hexane | acetaldehyde | ||
| IIB | city gas | ethylene | hydrogen sulphide | ethyl ether | ||
| IIC | hydrogen | acetylene | carbon disulphide |
Process control
The TORUSMILL® SKV5-EX production basket mill can be equipped with various control technologies.
C technology
Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.
Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.
Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.
DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.
DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.
Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)
LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.
Special features
Additional function keys that can be assigned for the connection of external components
Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.
Data recording
Recording of the process parameters with graphical indication.
Switch off parameters
Switch off function for temperature, speed, torque and power.
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
Power compensation
Net power calibration.
User administration
Create and manage different users.
Scale
Option to connect an external precision scale.
WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.
SK technology
Speed adjustment:
infinitely variable speed adjustment
Digital indication:
for speed, ampere and product temperature (as an option)
Height adjustment:
convenient height adjustment for the drive motor
Drain off grinding basket:
control element for emptying the grinding basket
Operator controls:
for power, start, stop and emergency stop
PLC technology
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
