DISPERMAT® SCA6 dissolver

Production disperser for containers up to 2500 liters with a scraper system

Power
45 – 55 kW
Product
400 – 2000 litres
Control
CN / C / SC / PLC

The DISPERMAT® SCA6 disperser is a multipurpose production dissolver for product quantities from 400 to 2000 liters. The dissolver is available for container sizes of up to 2500 liters.

The DISPERMAT® SCA6 more

Description

Innovative DISPERMAT® SCA6 production dissolver with a scraper

The DISPERMAT® SCA6 disperser is a multipurpose production dissolver for product quantities from 400 to 2000 liters. The dissolver is available for container sizes of up to 2500 liters.

 

The DISPERMAT® SCA6 production dissolver has an especially powerful scraper system:
In order to guarantee a perfect dispersion or grinding process even with very high viscosity and non-flowing substances, very often a scraper system is absolutely essential. The integrated spring pressure presses the scraper arm against the inner wall of the container and therefore ensures that the product is reliably conveyed over and over again towards the container center. The exchangeable scraper arms enable the flexible use for different container sizes.

 

The DISPERMAT® SCA6 production disperser has an integrated cover:
The stable cover of the DISPERMAT® SCA6 enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.

 

The DISPERMAT® SCA6 production dissolver is equipped with a T6 hydraulic stand:
The T6 stand of the DISPERMAT® SCA6 is a tried and tested hydraulic stand for product quantities of up to 2,000 liters. The height is adjusted hydraulically via a system on the stand base.

 

The applications of our high quality DISPERMAT® SCA6 disperser are versatile:

  • Paints and varnishes
  • Pigments and additives
  • Printing inks
  • Chemistry
  • Plastics
  • Construction chemistry
  • Electronics
  • Adhesives
  • Coatings
  • Pharmacy and cosmetics
  • Microbiology
  • Agrochemicals
  • Ceramics, etc.

 

Highlights DISPERMAT® SCA6 dissolver

SCRAPER TECHNOLOGY
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
HIGH VISCOSE PRODUCTS
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
HEIGHT ADJUSTMENT
<p>HYDRAULIC<br /> robust hydraulic stand</p>
WORK SAFE
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
OPTION: ACCESSORY
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
OPTION: C‒TECHNOLOGY
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
OPTION: DISPERWHEEL®
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
OPTION: DISPERSAFE®
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
OPTION: WINDISP© 7
<p>SOFTWARE<br /> documentation, research and QA</p>
MADE IN GERMANY
<p>SINCE 1972<br /> quality, precision &amp; durable technology</p>
DISPERMAT® Power Speed Torque Product Container
DISPERMAT® SCA6-45
Dissolver
45 kW 100 - 985 rpm 876 Nw 400 - 2000 liters
105 – 530 gallons
500 - 2500 liters
132 – 660 gallons
DISPERMAT® SCA6-55
Dissolver
55 kW 100 - 985 rpm 1069 Nw 400 - 2000 liters
105 – 530 gallons
500 - 2500 liters
132 – 660 gallons
DISPERMAT® SCA6
Stand T6
Dimensions W x H x D
140 x 400 x 310 cm
55 x 158 x 122 inch
Height adjustment hydraulic
Container capacity
500 ‒ 2500 litres
132 – 660 gallons
Container clamping
range Ø
80 ‒ 150 cm
31.5 ‒ 59.1 inch
Container height
85 ‒ 176 cm
33.5 ‒ 69.3 inch
Weigh
4300 kg
9482 lbs

The DISPERMAT® SCA6 production dissolver can be equipped with various control technologies.

CN technology

Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.

Colour display
Extra large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating mode, etc.

Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.

DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.

DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.

Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)

Special features
Additional function keys that can be assigned for the connection of external components.

C technology

Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.

Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.

Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.

DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.

DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.

Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)

LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.

Special features
Additional function keys that can be assigned for the connection of external components

Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.

Data recording
Recording of the process parameters with graphical indication.

Switch off parameters
Switch off function for temperature, speed, torque and power.

Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.

Power compensation
Net power calibration.

User administration
Create and manage different users.

Scale
Option to connect an external precision scale.

WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.

SC technology

Speed adjustment:
infinitely variable speed adjustment

Digital indication:
for speed, ampere and product temperature (as an option)

Height adjustment:
convenient height adjustment for the drive motor

Operator controls for:
power, start, stop and emergency stop

PLC technology

The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.