DISPERMAT® SCA5-EX dissolver
Explosion-proof production disperser for containers up to 1250 liters with a scraper system
- Power
- 30 – 45 kW
- Product
- 80 – 1000 litres
- Control
- C / SC / PLC
Description
Explosion-proof DISPERMAT® SCA5-EX production dissolver with a scraper
The DISPERMAT® SCA5-EX disperser is a multipurpose production dissolver for product quantities from 80 to 1000 liters. The dissolver is available for container sizes of up to 1250 liters. According to the Directive 2014/34/EU (ATEX 100a), the explosion-proof production dissolver corresponds to the following ATEX protection class: II 2G Ex h IIB T3 Gb.
The explosion-proof DISPERMAT® SCA5-EX production dissolver has an especially powerful scraper system:
In order to guarantee a perfect dispersion or grinding process even with very high viscosity and non-flowing substances, very often a scraper system is absolutely essential. The integrated spring pressure presses the scraper arm against the inner wall of the container and therefore ensures that the product is reliably conveyed over and over again towards the container center. The exchangeable scraper arms enable the flexible use for different container sizes.
The explosion-proof DISPERMAT® SCA5-EX production disperser has an integrated cover:
The stable cover of the DISPERMAT® SCA5-EX enables easy height adjustment of the shaft even during dispersion. The cover rests securely on the container edge during dispersion. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
The DISPERMAT® SCA5-EX production dissolver is equipped with a BK5 stand:
The elegant stand of the DISPERMAT® SCA5-EX series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the DISPERMAT® technology.
The applications of our high quality DISPERMAT® SCA5-EX disperser are versatile:
- Paints and varnishes
- Pigments and additives
- Printing inks
- Chemistry
- Plastics
- Construction chemistry
- Electronics
- Adhesives
- Coatings
- Pharmacy and cosmetics
- Microbiology
- Agrochemicals
- Ceramics, etc.
Highlights DISPERMAT® SCA5-EX dissolver
<p>ZONE 0/1/2<br /> explosion protection</p>
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>MODULAR SYSTEMS<br /> Flexible. Powerful. Innovative.</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>DISPERMAT® TECHNOLOGY<br /> dispersing highly viscous substances</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
| DISPERMAT® | Power | Speed | Torque | Product | Container |
|---|---|---|---|---|---|
| DISPERMAT® SCA5-30 EX Dissolver | 30 kW | 100 - 1270 rpm | 436 Nw | 80 - 1000 liters 21 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| DISPERMAT® SCA5-37 EX Dissolver | 37 kW | 100 - 1270 rpm | 540 Nw | 80 - 1000 liters 21 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| DISPERMAT® SCA5-45 EX Dissolver | 45 kW | 100 - 1270 rpm | 657 Nw | 80 - 1000 liters 21 – 264 gallons | 200 - 1250 liters 53 – 330 gallons |
| Category 1 | Category 2 | Category 3 | |
|---|---|---|---|
| Hazard | permanent, frequent or over an extended time | occasionally | rarely and for a short time |
| Requirement | very high safety | high safety | normal safety |
| Zone / Substance group | Zone 0 / Gas Zone 20 / Dust | Zone 1 / Gas Zone 21 / Dust | Zone 2 / Gas Zone 22 / Dust |
Temperature classes and explosion groups
Refer to temperature classes and explosion groups for an assignment of gases and vapours.
| Explosion group | T1 >450°C | T2 300 ‒ 450°C | T3 200 ‒ 300°C | T4 135 ‒ 200°C | T5 100 ‒ 135°C | T6 85 ‒ 100°C |
|---|---|---|---|---|---|---|
| IIA | acetone ethane ammonium benzol acetic acid carbon oxide methane methanol methyl chloride naphthalene phenol propane toluene | i-amyl acetate n-butane n-butyl alcohol cyclohexanol 1,2 -dichloroethane acetic anhydride | benzines diesel kerosene fuel oils n-hexane | acetaldehyde | ||
| IIB | city gas | ethylene | hydrogen sulphide | ethyl ether | ||
| IIC | hydrogen | acetylene | carbon disulphide |
Process control
The DISPERMAT® SCA5-EX production dissolver can be equipped with various control technologies.
C technology
Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.
Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.
Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.
DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.
DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.
Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)
LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.
Special features
Additional function keys that can be assigned for the connection of external components
Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.
Data recording
Recording of the process parameters with graphical indication.
Switch off parameters
Switch off function for temperature, speed, torque and power.
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
Power compensation
Net power calibration.
User administration
Create and manage different users.
Scale
Option to connect an external precision scale.
WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.
SC technology
Speed adjustment:
infinitely variable speed adjustment
Digital indication:
for speed, ampere and product temperature (as an option)
Height adjustment:
convenient height adjustment for the drive motor
Operator controls for:
power, start, stop and emergency stop
PLC technology
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
Adaptable systems
Flexible. Powerful. Innovative.
Innovation made in Germany: With the modular quick-change systems, the DISPERMAT® SCA5-EX dissolver can also be used as: SRB5 Rotor-Stator Dispersion System .
SRB5 Rotor-Stator Dispersion System
Modular rotor-stator dispersion system
Vertical high-performance rotor-stator system for homogenizing, emulsifying, dispersing, mixing and dissolving.
SRB5 Rotor-Stator Dispersion System
