TORUSMILL® TM537 basket mill
2 in 1: patented basket mill with integrated dissolver for containers up to 1250 liters
- Power
- 37 kW
- Product
- 100 – 1000 litres
- Control
- TM / C / PLC
The TORUSMILL® TM537 is a patented dispersion system which allows for a particularly economic and environmental dispersion of high quality products. With the TORUSMILL® TM537 a predispersion with a dissolver more
Description
SAVE TIME: Highly efficient combination of dissolver and basket mill. Dispersing and fine grinding with one machine. Option: ATEX Zone 0/1/2, vacuum design, PLC-control, ceramic version, scraper system
The TORUSMILL® TM537 is a patented dispersion system which allows for a particularly economic and environmental dispersion of high quality products. With the TORUSMILL® TM537 a predispersion with a dissolver disc and afterwards the extremely fine grinding with an integrated basket mill can be made in one process and one container. This innovation intelligently combines proven high speed dispersion technology with a basket mill system. In operation, the TORUSMILL® TM537 is first used to predisperse the product with a dissolver disc. During predispersion the torus shaped basket is "parked" in the upper part of the machine. After predispersion the milling basket containing the milling beads and the milling tool is lowered into the mill base and the fine milling process can begin. The fast circulation of the millbase within the milling basket is generated by the dissolver disc and integrated pump wheel; because of this excellent dispersion results and a very narrow particle size distribution can be achieved very quickly. Due to the fact that no pumps, pipes, valves and additional containers are necessary, the cleaning is very easy and a quick change of the millbase is possible.
High quality. Long–lasting. Practical. The patented dispersion system TORUSMILL® TM537:
- Predispersion and fine grinding in a closed system
- Particularly robust and functional design
- High circulation rates even with highly viscous products due to the patented pump wheel
- Excellent milling results in a very short time as well as a narrow particle size distribution
- Easy scale–up from the laboratory system TML to the production machine TM
- Customers can use their own containers
- Temperature regulation due to double walled milling basket with restraint-guided cooling system
- Space‒saving: 2 procedures – 1 machine
- System related easy to clean allowing for quick product changes
The TORUSMILL® TM537 production basket mill has an integrated cover:
The stable cover of the TORUSMILL® TM537 immersion mill enables easy height adjustment of the shaft even during the fine grinding process. The cover rests securely on the container edge during the grinding process. The cover is equipped with a product feed system as a standard. Various options, such as LED lighting, a PT100 temperature sensor, a Liquiphant level switch (also in ATEX), or sight glasses and various filling funnels are available for the container cover.
For vacuum operation or for solvent based products using of a completely closed cover is essential. A suitable vacuum container is required for the dispersion process under vacuum.
The TORUSMILL® TM537 production immersion mill is equipped with the BK5 stand:
The elegant stand of the TORUSMILL® TM537 series has an integrated, electrical height adjustment. This new intelligent and particularly robust design was developed with a focus on purely functional and economic aspects, and features the innovative nature of the TORUSMILL® technology.
Highlights TORUSMILL® TM537 basket mill
<p>ELECTRIC<br /> easy handling, functional design</p>
<p>DIRECTIVE 2006/42/EC<br /> integrated safety equipment</p>
<p>ZONE 0/1/2<br /> explosion protection</p>
<p>TORUSMILL® TECHNOLOGIE<br /> fine grinding under vacuum</p>
<p>SCRAPING SYSTEM<br /> for highly viscous products</p>
<p>TORUSMILL® TECHNOLOGY<br /> fine grinding of highly viscous media</p>
<p>FINE GRINDING<br /> down to the nano scale</p>
<p>PROCESS CONTROL<br /> repeatable dispersion results</p>
<p>SPEED ADJUSTMENT<br /> with rotary pulse encoder</p>
<p>TÜV CERTIFIED<br /> Safety module (EN ISO 13849-1)</p>
<p>SOFTWARE<br /> documentation, research and QA</p>
<p>SINCE 1972<br /> quality, precision & durable technology</p>
Features
Process control
The TORUSMILL® TM537 production basket mill can be equipped with various control technologies.
C technology
Glass panel
High-quality glass front with a large colour display and an integrated, solvent-resistant, backlit membrane keypad.
Colour display
Extra-large colour display with indication of speed, torque, power input, product temperature, timer, peripheral speed, height of dispersing tool, status bar with safety indicators, working heights, operating modes, etc.
Timer
Timer function with display of the pre‒selected time as well as the elapsed time. Timer‒controlled switch over to second speed.
DISPERSAFE®
TÜV-certified safety module enbles the use of different container sizes without additional limit switches or mechanical devices.
DISPERWHEEL®
Speed adjustment infinitely variable speed adjustment with rotary pulse encoder.
Height measurement
Adjustable working range for different container sizes. (HA, H1, H2)
LED lamp
Switching of a high performance LED lamp to fully illuminate the dispersion process inside the container.
Special features
Additional function keys that can be assigned for the connection of external components
Repeatability
Dispersion method: constant speed or constant mechanical power input for optimum repeatability, temperature‒based dispersing.
Data recording
Recording of the process parameters with graphical indication.
Switch off parameters
Switch off function for temperature, speed, torque and power.
Database
100 individual PRESET configurations for H1, H2, speed, time, switch off parameters, ramp function, etc.
Power compensation
Net power calibration.
User administration
Create and manage different users.
Scale
Option to connect an external precision scale.
WINDISP©
USB data interface for WINDISP© software for documentation, analysis, research, development and quality control.
TM technology
Speed adjustment:
infinitely variable speed adjustment
Digital indication:
for speed, ampere and product temperature (as an option)
Height adjustment:
convenient height adjustment for the drive motor, separate height adjustment of the stand, dissolver disc and basket
Drain off grinding basket:
control element for emptying the grinding basket
Operator controls:
for power, start, stop and emergency stop
PLC technology
The DISPERMAT® and TORUSMILL® dissolvers, bead mills and basket mills can also be fitted with the PLC-control. The graphic display allows for an indication of the operational parameters such as speed, power output, peripheral speed of the milling tool, torque and product temperature. The combination of a graphic display and the standardized PLC-control allows for an extension as well as for an adaptation of the control system to further process control applications at any time.
