Dissolver DISPERMAT® SC for dispersions from 50 - 1800 litres
Multipurpose production dissolver for any container size. Option: vacuum design, explosion proof according to ATEX
Dissolver
Product volume
Container size
Power
Dissolver DISPERMAT® SC100
50 - 250 litres
75 - 300 litres
15 / 22 kW
Dissolver DISPERMAT® SC500
135 - 850 litres
200 - 1.250 litres
30 / 37 kW
Dissolver DISPERMAT® SC1000
220 - 1.800 litres
500 - 2.000 litres
55 kW
= production dissolver
Product volumes are based on medium viscosity. The actual volume may differ depending on the flow behaviour of the product. All instruments can be supplied with different working voltages.
Production dissolver DISPERMAT® SC
The production dissolver DISPERMAT® SC is a multipurpose production dissolver for product quantities from 50 – 1800 l. As an option the dissolver can be supplied in a vacuum or explosion proof design according to ATEX. The explosion proof SC-Ex control corresponds to the scope of supply and services of the SC-control. The production dissolver SC is designed for any container sizes up to 2.000 litres. The containers are safely fixed with a tension belt. Central container clamping arms are available upon request.
An integrated safety limit switch within the clamping device (according to the locking pressure) allows for operation of the dissolver. Only when the container is firmly clamped the DISPERMAT® SC can be operated control of the production dissolver SC:
Digital indication of speed, Ampere and product temperature (as an option).
Infinitely speed adjustment
Height adjustment of the dispersion tool
Pushbuttons and contactor for Power, Start, Stop
Emergency Stop
Alternatively the dissolver SC can also be fitted with the controls M, M-Ex, C or C-Ex. A detailed control description can be found here: comparison of controls ››
Dispersing with the production dissolver DISPERMAT® SC
The dispersion process with the production dissolver SC is simple and allows a quick change of product.
The container with the liquid component is moved into position under the dissolver and the dissolver disc is lowered down into the liquid.
The powdery component is added into the liquid phase with a low speed, wetted and premixed.
Following the premixed product is dispersed with the dissolver disc. Provided that the process is done correctly, the product will be put in a rolling, turbulence free movement.
The most important application of the dissolver is to incorporate extremely fine solids into liquids. With this dispersion process three steps are executed side by side:
The wetting of the surface by the liquid medium
The mechanical division of jointly associated solids (agglomerates and aggregations) into smaller particles
The stabilization of the new developed smaller particles against a repeated clustering
Cover variation for dissolver DISPERMAT® SC
Without cover: With solvent free products the dissolver DISPERMAT® SC can be operated with an open container.
Cover with lamp, opening and scraper system: The dissolver DISPERMAT® SC can be equipped with a simple cover. During the milling process the cover lies tight on the container due to an intelligent feature; when raising the basket the cover is dragged with it. The diameter of the cover is chosen in such a way that even containers with different diameters can be operated safely. The cover can be fitted with a lamp, a scraper system and a lock opening for adding the product and/or for sucking off dust and fume.
Leakproof cover: For vacuum operation or for solvent based products using a completely closed cover is essential.
Dimensions of the production dissolver DISPERMAT® SC
Dissolver type
Depth
Width
Height min.
Height max.
DISPERMAT® SC 100
1,8 m
0,9 m
2,0 m
2,7 m
DISPERMAT® SC 500
3,0 m
1,5 m
3,3 m
4,6 m
DISPERMAT® SC 1000
3,3 m
1,9 m
3,8 m
5,2 m
Applications of dissolver DISPERMAT® SC
Paints and coatings
Printing inks
Construction chemicals
Glues
Cosmetics
Pharmaceuticals
Varnishes
Laquers
Plastics
The dissolver DISPERMAT® SC is also available as an explosion proof version according to ATEX with either M-Ex or C-Ex control. Comparison of controls ››